Valve body wear is common in many of the zf 6speed applications. Because of the aluminum case, the tapered roller bearings of the. Install zip kit parts as shown on diagram of separate. Transmission service repair manuals pdf online download. No part of this manual may be reproduced or transmitted in any form or by any means, electronic. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to atmosphere allowing the system gas or liquid to escape. Zf 5hp19 transmission repair manual pdf online download. The e version uses a solenoid to position the manual valve. The transmission features an aluminum case 7005 with an integral clutch housing. This manual covers the procedure for repairing the complete transmission.
Refer to figure 112 for channel plate screen location on the upper. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. The dsg 0b5, dl501 sevenspeed robotised gearbox according to the audi s tronic classification is an inhouse development of the audi ag group together with borgwarner inc. Sonnax transmission parts for zf zf5hp24 applications. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Zf 5hp30 automatic transmission spare parts catalog table of. Use test equipment to determine the trans temperature. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology.
As part of the work above, one has to remove the valve body then disassemble it. Wet double clutch box allows you to transfer a large torque up to 550. The interior of the valve body should be cleaned in the. Zf 5hp18 automatic transmission spare parts catalog. For heavyduty 5 speed automatic transmission, see zf ecomat. Zf 5hp19 automatic transmission spare parts catalog. Zf 5hp18 transmission repair manual pdf free online this manual contains. Zf 5hp18 automatic transmission spare parts catalog table of contents 5hp18 transmission overview north american applications. Read online or download zf4hp22 valve body manual pdf file for free that includes illustrations, tables, and a guide to abbreviations, searchable, best download document library find about zf4hp22e valve body wiring in download. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to. This model of automatic transmission is installed on allwheel drive audi a4, a5, a6, a7, q5 cars. Screen various orifices 2x spring w mexican hat 2x ball gasket oneway check valve.
All disassembly and reassembly work should be carried out in the order described. Because of the aluminum case, the tapered roller bearings of the transmission shafts must be fitted under preload. Wear in the pressure regulator bore of the zf 5hp24 transmission can cause pressure spikes which result in input a clutch drum breakage. Valve body layouts such as those seen in this catalog are. Displays an exploded view location guide for individual valve trains. The legend for figure 10 which identifies the main valve body components is found on page 16. Spring installs into the case, followed by the thermal. If you wish to take up rebuilding of transmission valve body and avoid complete. Refer to figure 107 for lower front valve body exploded view and identification of valves. Screen various orifices 2x spring w mexican hat 2x. Zf suggests this be replaced on every valve body rr. M version utilizes a standard design manual valve configuration.
Zf 4hp22 transmission workshop service repair manual. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Zf 5hp18 transmission repair manual pdf online download english 5hpvbman 5speed valve body manual all 5hp18 general transmission oil filling procedure idle speed should be n eng 650 950 rpm according to vehicle manufacturers directive. Download file pdf zf tech guide 5hp18 zf tech guide 5hp18 how to change your vehicles serpentine belt, tensioner, and idler pulley proper belt tension is. In fact, zf in their infinite wisdom, made every single bolt head that you will work on from here on out, considering all the valve body and its components, serviceable via a t27 torx handy to have this in 2 or 3 socket forms, and also in key form, will be obvious later as you look at the valve body disassembly. A valve feather under spring pressure is seated in the valve body and exposed to system pressure. For example, the 1019 is 4hp20, 1043 is 4hp24, and 1056 is 5hp18. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Workshop manual, service and repair 5hp19 zf transmission. The quantity qty is the amount of spare parts included in one transmission model.
The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Wout valve body filters a4lde 4r44e,4r55e a4lde 4r44e,4r55e aod w seal plated governor rings aode aode, aodew 4r70, 4r70w atx ax4n w molded. We offer a resulting pdf file created in test scenario mode at the end of the each test. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. Zf 5hp18 transmission valve body overhaul diy part 1 some. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines.
Refer to figure 108 for lower rear valve body exploded view and identification of valves. The overall seal heights on these vary depending on application. Ensure the correct location of the valve body in the housing. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Zf 5hp19 transmission repair manual pdf free online. This is because heat expansion of the this manual has been compiled in an effort to assist in the repair of valve bodies for 5speed zf automatic. Refer to figure 10 for exploded detail view of the rear side of the main valve body. Make sure you are using the latest design for your application. In your case, you should have new clutch plates and perhaps also new steels. Zf 5hp19 fl fla oem rebuilt, updated valve body revmax. There are a lot of other competitors out there offering rebuild valve bodies and sometimes it may seem hard to.
Durable machinery for quality valve body rebuilding manufactured in the uk by cottingham. Zf 5hp18 automatic transmission spare parts catalog 5hp18 technical information continued. Sonnax transmission products catalog canada wide parts. Zf 5hp18 automatic transmission spare parts catalog table of.
The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Zf4hp22 valve body manual download ebooks for free. Refer to figure 9 for exploded view of the valve body assembly components. See other side of sheet for details on zip kit contents. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Hold each gear for 3 seconds and engage the parking lock. Zf 5hp24 lower valve body bare housings repair the cause, not just the symptom. Bmw zf 5hp24 valve body late 1998up lifetime warranty sonnax built, updated. Contains general information, assembly and disassembly. Where to download zf 5hp18 repair manual zf 5hp18 repair manual.
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